2.7L Thermostat Water Inlet Assembly

OEM: DaimlerChrysler Model: 2-7L Engine
Model Year: 2007 Molder/Processor: Mathson Industries, Inc.
System Supplier: Cooper Standard Automotive Molder Contact: Boney Mathew
System Contact: Larry Beard Molder Phone: 248-269-7696
System Phone: 248-454-3521 Material Supplier: EMS-Grivory
Toolmaker: Mathson Industries, Inc. Material Contact: Guido Hobi
Toolmaker Contact: Boney Mathew Material Phone: 803-481-6143
Toolmaker Phone: 248-269-7696 Generic Resin Type: PPA Glass Filled
OEM Permission: Yes Grade: HTV-3h1
OEM Engineer: Neerav Amin & Gary Pallach Nominator: Boney Mathew
OEM Title: Manager Purchaser - Product Engineer Nominator's Company: Mathson Industries, Inc.
OEM Phone: 248-576-3701 & 248-576-3132 Nominator's Address: 1845 Thunderbird Street
Troy, MI 48084 USA
Forming Process: Injection Molding Nominator's Phone: 248-269-7696
First Time Process Used? Yes Nominator's Email: boney@mathson.com
Weight Savings: N/A Cost Savings: No secondary deflashing at the parting line-Approx. 5%
    Cost Avoidance: Potentially reduce warranty cost, by eliminating flash at the interface between radiator, heater port and the hoses.
       
Summary: Radiator and heater hoses on the ‘07 MY DaimlerChrysler 2.7-L engine are molded without parting lines, thus eliminating leaks at the interface and reducing warranty costs. Through innovative taper design, modification of process, and tooling, the hose are molded with severe undercut ratios >10% using a rigid glass-filled PPA resin that has only 2% elongation.
   
Most Innovative Feature: This product utilizes a bright metalized film laminated to abs creating a part that could not be achived through traditional chroming process failed.
   
Other Innovative Features: By utilizing a thermalformable chrome film we are able to produce production parts post vaccum forming.
 
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