Chassis/Hardware/Assembly  Finalist  Meridian Automotive Systems

Description   Midgate Assembly
OEM, Model, Model Year   General Motors, Avalanche, 2002
System Supplier, Contact, Phone   Meridian Automotive Systems, Ron Tomaszewski, (248)586-2577
Molder/Processor, Contact and Phone   Meridian Automotive Systems, Eric Cardinali, (219)355-2449
Toolmaker, Contact and Phone   Briadco Tool, Ron Tomaszewski, (248)586-2577
Material Supplier, Contact and Phone   Bayer, Owens Corning, Ron Tomaszewski, (248)586-2577
Generic resin type   PU
Resin Trade Name   Baydur
Grade   425
OEM Engineer, Title and Phone   Tony Posawatz, Assistant VLE, (248)874-8800
Nominated by, Company   Ron Tomaszewski, Meridian Automotive Systems
Address   29333 STEPHENSON HWY, MADISON HTS, MI 48071
Phone   (248)596-2577
Fax   (248)586-3451
Email   rtomaszewski@meridianautosystems.com
Summary Structural panel that reconfigures to convert a short pickup box into an 8 foot box. Integral to the system that seals off the box from water intrusion, when used with a tonneau cover. Weight Savings: 10 lbs Cost Savings: N/A Cost Avoidance: N/A
Most Innovative Feature Structural panel that reconfigures to convert a short pickup box into an 8 foot box.
Other Innovative Features Part of a system that seals off the box from water intrusion, when used with a tonneau cover.
Forming Process Thermoset (SMC, SRIM), and thermoplastic (injection)
First time process used? Yes
Previous Process Used Product is new to industry
Tooling Innovations Special shear edge design for SRIM tools to function with high glass content.
New Material Developments Mold release technology in the urethane resin system.
Weight Savings 10 lbs
Direct Cost Savings N/A
Indirect Cost Savings N/A
Direct Consumer Benefit The direct benefit is the ability to convert the truck for various customer needs (cargo load, passenger carrying). Dent and corrosion resistance.
Translates to other Vehicles? Yes
Safety Benefits The SRIM panel has high impact resistance, which is crucial to occupant safety from object in the truck box.
Additional Info This product is the first of it's kind in mass production, and is expected to become widely popular with the public.
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