Snap in Acoustical Plugs from 100%
Recycled Materials |
| Application Description: Pavaco recycles 30 million
pounds of PVC from co-mingled materials into many car components through integrating
processing, compounding and manufacturing. |
Single Most Unique Feature: Start with post
industrial skin and foam and make into car parts without the need to separate them. |
| Process Descriptions:Proprietary extrusion/vacuum
forming and Injection molding processes. |
First Usage of Process?: Yes, a plant was built 15
years ago for this purpose |
| Formerly Used Process: A comingled material is
ground, compounded and formed on a proprietary pellet to box process. |
Tooling Innovations: A unique tool was designed
specifically for this process. |
| Material Innovations: Research and Development was
carried out in order to utilize both materials without separating them. |
Mass Savings: .15 |
| Cost Savings: 50% or better of material costs versus
virgin material |
Cost Avoidance: Landfill costs of 30 million pounds
of scrap material per year |
| Direct Consumer Benefit: Reduce interior noise |
Is Technology Transferable?: It is used in all three
OEM's and in most vehicle lines. |
| Significant Safety Benefit: NA |
Significant Environmental Benefit: Landfill
avoidance, reduced requirement to create new material. |

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