1999 SPE Award Winners:
Environment Category

Seat Covers Using Recycled Polyethylene
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This innovation replaced an existing seat cover constructed from film, elastic and adhesive which had zero recycled content. The challenges addressed by this product were:

  • improved recyclability

  • use of 25%-60% recycled material

  • cost improvement of 50%

  • improved performance

The seat cover shown below has a number of unique features, including:

  • 25% PCR content

  • individual design for each vehicle

    • contoured to eliminate waste

    • integrated armrest

    • seat belt openings

    • side shield protection of plastic trim

  • 100% recyclable

   

3film.gif (34237 bytes)The protective seat cover shown here is manufactured from recycled and virgin polyethylene via a coextrusion process. This extrusion process results in a film which has virgin material in the outer layers and recycled material as the inner layer.   The photo to the left is an enlarged microscopic view with the virgin layers at top and bottom and recycled material in between. seatprot.gif (27804 bytes)

 

This film is then used for protective seat covers by the seating manufacturer, and enters into a closed loop recycling system (left).  This design incorporates both post-consumer and post-industrial material and has resulted in the reclamation of more than a quarter million pounds of resin since the 1997 model year. recycle.gif (25678 bytes)

 

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